Injection Moulding

Our expertise portfolio includes a deep understanding of injection molding processes, enabling us to deliver high-quality, precision-engineered products.

Injection Molding Woes? We've Got the Cure

Struggling with sky-high costs, faulty equipment, customer complaint, and subpar products? Your injection molding operation is in need of a tune-up. Our expert consultants can diagnose your problems, prescribe effective solutions, and guide you towards a more profitable and efficient operation. Let’s transform your injection molding process from a headache to a high-five.

Overcoming Injection Molding Challenges

Your injection molding setup is a total mess, huh? High costs, broken machines, and products that look like a hot mess? Don’t stress, we gotchu. We’re the injection molding superheroes you didn’t know you needed. We’ll fix your probs, level up your game, and make your business fire.

Inconsistent Product Quality

Inconsistent quality in injection molding plagues manufacturers, leading to significant customer pain. Variations in part dimensions, surface finish defects, and material inconsistencies result in costly rework, scrap, and customer dissatisfaction. It disrupts production schedules, erodes brand reputation, and hampers business growth.

High Cost of Scrap

Scrap in injection molding is a costly nightmare for manufacturers. Wasted resin, machine downtime, and labor for rework significantly erode profit margins. Moreover, the need to dispose of or recycle scrap adds environmental and financial load, ultimately impacting product pricing and customer satisfaction.

Skills Gap & Low Talent Retention

The injection molding industry faces a critical skills gap and high turnover, hindering production efficiency and quality. A shortage of skilled operators and technicians leads to inconsistent part quality, longer cycle times, and increased scrap rates. This talent drought ultimately impacts customer satisfaction and time-to-market.

Product Design Challenges

Product design complexity poses significant challenges.. Intricate geometries, tight tolerances, the need for specialized tooling increase production costs and lead times. Inefficient designs can result in part defects, hindering quality and customer satisfaction. Addressing these design-related issues is crucial for optimizing the manufacturing process.

Environmental Concern

The injection molding industry grapples with significant environmental concerns, including energy consumption, plastic waste, and emissions. Meeting increasingly stringent regulations while maintaining profitability is challenging. Customers are demanding more sustainable products, putting pressure to adopt eco-friendly practices.

Hard to Stay Competitive

Remaining competitive in injection molding is a constant uphill battle. Intense price pressures, shorter product lifecycles, and the demand for customization force manufacturers to optimize operations relentlessly. Balancing cost, quality, and speed while adapting to market fluctuations is a complex challenge that directly impacts customer satisfaction and loyalty.

We're Your Mold-Fixing Fairies

We’re not just about plastic; we’re shaping a sustainable future. Our team is your safety net, identifying risks before they strike. We’re problem-solving wizards, turning challenges into triumphs. From eco-friendly initiatives to groundbreaking innovations, we’re your partners in progress. Let’s mold a better tomorrow, together.

Technical Audit

Technical audits helps organizations optimize processes, identify inefficiencies, and improve overall performance.

Environmental Management

EMS supports organizations to identify, assess, and manage environmental risks, and improve sustainability practices.

Health & Safety Management

Helps organizations create a safer and healthier workplace, reducing accidents, injuries, and illnesses.

Innovation

Innovations helps organizations stay competitive, improve efficiency, and increase profitability.

Laboratories

Tests assist to ensure product quality, identify and address defects, and comply with regulatory requirements.

Performance Management

Enable organizations to set clear goals, monitor progress, provide feedback, and improve performance.

Problem Solving

Benefits by addressing challenges effectively, improving decision-making, and enhancing overall performance.

Quality Management

Ensures product quality, improves customer satisfaction, and reduces costs by identifying and addressing quality issues.

Requirements Management

Help to ensure that products and services meet the needs and expectations of their customers.

Risk Management

Contributes to identifing, assessing, and mitigating risks, protecting assets, reputation, and financial stability.

Sustainability

Sustainability practices help to reduce environmental impact, and create long-term value.

Wanna know how we made things epic? This is next-level stuff.

Years of experience in injection moulding manufacturing

%

Only engineers and 50% of them have a PhD or higher degree

Years of experience in research, design and development

%

Half of us are lead auditors in certification body

Millions injected products per week managed

Millions GBP development and improvement projects managed

Training Courses

Level up your skills and watch your career skyrocket! This training is your ticket to becoming a total boss at your job and crushing it in the real world.

You’ll be the go-to person, adding serious value to your team. Let’s get you there!

You deserve the best support on your journey. Our trainings are here to empower you.

  • RFree Post-Training Support
  • RFree Templates & eBooks
  • RRewords for Quiz Whiz
  • RMentoring Session Included
  • RLearning & Playing Game
  • RFunny Sketch Notes

Empower your team with targeted training at any level.

From frontline staff to executive leadership, we offer tailored learning solutions to drive individual and organizational growth.

Foundational Knowledge

Noob to Pro: Start from scratch and become a total boss in your field. Build a strong base for all employees.

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Skill Enhancement

Expert Mode: Level Up: Ready to step up your game? Develop specific abilities for increased performance.

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Expert Specialization

Legend Status: Cultivate effective leaders at every level. Deepen knowledge for high-impact roles. You're the master.

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Explore our training courses and mentoring programs

Everyone's got their own learning style, right? Some people are all about hands-on stuff, while others prefer to chill and soak it all in. That's why we've cooked up a bunch of different ways to learn. No one-size-fits-all here!

You and your team will all learn in different ways, so we’ve devised a range of flexible delivery formats to suit all needs. Whether you're a night owl, an early bird, or somewhere in between, we've got you covered. From in-person hangouts to online adventures, we'll help you level up your skills and crush your goals.